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Our Services

providing world-class engineering & asset integrity services in Africa and beyond

CRUX Engineering Services procurement division specializes in sourcing and providing oil & gas field supplies for the offshore/ onshore oil & gas industry. We offer a one stop solution for all the procurement needs of our clients. Our procurement team and vendor network can source and quote for all types of products and equipment used in the oil & gas industry including but not limited to the following: 

  • Valves: Gate Valves, Ball Valves, Butterfly Valves, Control Valves, Check Valves, Dual Plate Valves, Air Release Valves, Choke Valves, Globe Valves, Needle Valves, Plug Valves, Relief Valves & Strainers.
  • Fittings: Flanges, Tees, Elbows, Reducers, Spectacle Blinds, Strainers, Actuators & Orifice Plates – all sizes, all materials.
  • Pipe and Structural Steel: 
    • Pipe – Carbon and Stainless Steel – all sizes, Specials/Hard to Find Alloys, Oil Country Tubulars and Accessories, Fusion Bonded Epoxy Coated, all grades and wall thickness. Fiberglass and PVC Pipe.
    • Pipe Bending
    • Pipe Hangers/Supports
    • Expansion Joints – All material and sizes
    • Sucker Rods and Rod Grips
    • Tubing – Heat Exchange Tubing, Stainless, Carbon, all grades and sizes
    • Structural Steel – Wide Flange Beams, Standard I-Beams, Angles, Channels, Flat and Round Bars, Plate – Standard and High Yield, Grating.
    • Flanges, Fasteners, Gaskets, Connectors, Nuts stud Bolts and U Bolts – all sizes, all material plated and coated.
  • Electrical: AC/DC Drives, AC/DC Motors, Adalat, Bulbs, Batteries, Breaker, Conduit, Connectors, Circuit Protection, Fittings, Fuses, Junction Box, Pilot Light, Power Supplies, Potency Cable, Relay, Surge Protectors, Switches, Starters, Transformers, Visual & Audible Signal, Wire & Cable.
  • Instruments & Control: Analyzers, Annunciators, Alarm & Signal and Control, Controllers, Calibrators, Converters, Cameras, Displacement Meter, Digital Tachometers, Flow Meters, Gas Meters, Gages, Indicators, Liquid Level Indicator, Manometers, Multimeters, Meters, Portable Gas Detection, Pipe Locator, Pneumatic & Electric Actuators, Recorders, Regulators, RTD Sensor & Thermowell, Switch, Sensors, Stroboscope, Thermocouples, Transmitters, Totalizers, Transducer, Thermometers, Water Cut Analyzer.
  • Pumps: Large and small pump packages and spare parts – Including Centrifugal, Reciprocating & Progressive Cavity pumps.
  • Compressors: Air & Gas Compressors spare parts – all manufacturers.
  • Heavy Machinery: Trucks, Fork Lifts, Machinery, Cranes, Engines, Motors, Generators and spare parts.
  • General Oil Field Supplies: Hoses and Fluid Handling, Hose Fittings, Separators and Filters, Personal Protective Equipment, Coatings, Resins & Paints, ATEX Equipment, Tools, Welding Machines & supplies, Mastics, Sealants, Adhesives, Abrasives, Rope & Spill Kits.

 

Non-destructive testing (NDT) uses methods of detecting and evaluating flaws in materials, without producing deleterious effects on the material or structure under test. It is used to guarantee safe operation, assessing life of facilities and quality control.

CRUX ENGINEERING provides conventional and specialized (NDT) services principally to the oil & gas, petrochemical, power generation & engineering industries.

With our highly skilled and experienced personnel qualified & certified in accordance with international certification schemes including: PCN (EN 473/ISO 9712); ASNT (SNT-TC 1A).

We are committed to supporting our client´s most stringent safety and quality standards requirements. 

  • Conventional NDT:
    • Visual Inspection
    • Ultrasonic Testing (UT)
    • Magnetic Particle Inspection (MT)
    • Eddy Current Testing (ET)
    • Dye Penetrant (PT)
    • Radiography (RT)
  • Range of specialist NDT services:
    • Computed Radiography
    • Infrared Thermography
    • Neutron Backscatter
    • Inco Test
    • Advanced UT:
      • ABI Scan
      • Guided Wave
      • Corrosion Mapping
      • Phased Array Internal
      • Long Range Ultrasonic
      • Time of Flight Diffraction (TOFD)
    • Acoustic Emission Testing
    • Pulsed Eddy Current Testing (PEC)
    • Magnetic Flux Leakage (MFL)
    • Tube Inspection:
  • Eddy Current
    • Remote Field Eddy Current (RFT)
    • Internal Rotary Inspection System (IRIS)
      • Storage Tank Inspection Services
      • Corrosion Under Insulation (CUI)
      • Alternating Current Field Measurement (ACFM)
  •  Rope Access: We also provide IRATA certified Rope Access crews

CRUX ENGINEERING provides complete cathodic protection services from initial investigative surveys through engineering design and equipment supply to site installation and commissioning. This is available for new facilities and retrofits of existing operational piping, tanks/vessels & structures both offshore and onshore. 

Our corrosion control solutions are innovative and cost effective and include sacrificial and impressed current cathodic protection systems.

Facilities serviced:

  • Onshore-pipelines, tanks, well casing, process plant piping & equipment
  • Offshore-platforms, & FPSOs
  • Jetties, terminals & SBMs
  • Harbors’, piers & quay walls
  • Concrete reinforcement

Products & services:

  • Consulting
  • Risk Based Inspection (RBI)
  • CP Surveys
    • CIPS
    • DCVG
    • PCM
    • Stray Current
    • Soil Resistivity
    • Current Attenuation
  • CP Monitoring
  • Retrofits
  • Cathodic protection systems
    • Impressed current solutions
    • Sacrificial anodes
  • Marine coatings and wraps
  • Material, equipment, system selection & supply
  • Corrosion Control / Cathodic Protection for Offshore Structures in conjunction with Deepwater Corrosion Inc.
  • Galvanic Cathodic Protection Systems:
    • RetroPod CP Life Extension System for Oil Platforms
    • SmartPod CP System for Deep Water Assets
    • SmartMat Cathodic Protection Mattress for Pipelines
    • RetroLink CP System for Smaller Structures
  • Impressed Current Cathodic Protection Systems:
    • RetroBuoy CP Life Extension System for Large Structures
    • RetroBuoy Jr. CP Life Extension System for Smaller Structures
    • Raparound CP Anode for Jetties & Piers in Harsh Environments
    • VSE Self-Bury CP Anode for Shallow Water Application
  • Subsea Attachment Systems:
    • RetroClamp Subsea Attachment System
    • RetroClamp CP Clamping System
  • Corrosion Prevention at Pipe Supports:
    • I-Rod Strips
    • Nu-Bolt Assembly
    • I-Clip for Grinnell Clamps & Pipe Supports
  • Sacrificial Anodes for Cathodic Protection:
    • Platform Anodes
    • Pipeline Bracelets
    • Hull Anodes
    • Pier & Piling Anodes
    • Tank Anodes
  • MA-1 Cathodic Protection Monitoring Anode
  • Polatrak Sunstation CP Monitor
  • V-String Zinc Reference Electrode
  • DR-2 Dual Reference Electrode
  • DR-2 CD Polarization Monitor
  • Polatrak CP Probe Overview
  • CP Gun Diver-Held CP Probe
  • ROV ll Tip Contact / Proximity Probe
  • Deep-C-Meter System (Self-contained ROV CP Survey Kit)
  • DC-ll Drop Cell / Dip Cell

RBI is a method for using risk as a basis to prioritize and manage the efforts of an inspection program, based on the likelihood and consequences of failure of components and systems. It helps to ensure that facilities are fit-for-purpose, the protection of the environment, the safety of personnel and avoid costly unplanned shutdowns.

Our Offshore Services include:

  • Topside Level 1 Inspections: Topside Level 1 inspections consist of above water visual surveys and are performed annually to detect deteriorating coating systems, excessive corrosion, and missing or damaged joints and members. The surveys also include a general examination of all structural members in the splash zone and above water, concentrating on the condition of more critical areas.
  • Subsea Level II Survey: The Level II Inspection is typically a general underwater visual inspection and includes the measurement of cathodic potentials of preselected critical areas, normally carried out by divers or remotely operated vehicles (ROV) primarily to detect the under mentioned structural upset conditions which include: deficiencies in design or construction, fatigue damage, presence of fragments, seafloor instability, accidental or environmental overloading, excessive marine growth and excessive corrosion.
  • Subsea Level III Survey: In the Level III survey, a thorough cleaning of the marine growth from the structure for an underwater visual inspection is carried out on the known or suspected damage areas. The preselected areas to be surveyed which are some critical members and joints assist in defining requirements for the proposed survey. The preselected areas are also based on initial structure design parameters (API RP 2A), e.g. joints and member loads, stress, stress concentrations, structural redundancy and fatigue life etc.
  • Subsea Level IV Survey: The Level IV survey is proposed in instances where visual inspection alone cannot determine the extent of damage. In this level of survey, the areas of known or suspected damage undergo detailed underwater non-destructive testing and measurement of damaged areas.

Our Onshore Services include:

  • In-plant Inspections: Plant integrity, safety & reliability are major concerns to all plant operators and managers. The challenge to management is to ensure that their assets are in a fit-for-service condition, complying with regulatory and company requirements in the most reliable, safe and cost-effective manner, our in-plant services assist our clients to achieve this. Our in-plant inspections are performed using RBI methodology following API 580 and API 581 principles. Supplemented by API 570, API 510 and API 653 codes, we inspect the following elements: Tanks, Piping, Pipelines, Pressure Vessels, Heat Exchangers, Coolers, Structures, etc.

Pipelines are critical business assets, their integrity, safety & reliability are major concerns to pipeline operators and owners. Our pipeline integrity inspection service which is based on API 1163 and ASME 31.8S, enables us to assist our clients to ensure that their assets are in a fit-for-service condition and comply with regulatory requirements. We are able to provide this service with minimum or no disruption to pipeline operations.

We perform aboveground storage tank inspections in the petroleum and chemical industries. Our tank inspection services assist our clients in maintaining the integrity of their tanks, through enhancing safety, protecting the environment and making sure their assets are fit-for-purpose. We perform comprehensive tank inspections, which meet and exceed, the requirements established in API 650/653 codes. Inspections are performed through the use of precise instrumentation, equipment and experienced personnel

CRUX ENGINEERING Services provides a complete range of Lifting Inspection Services for both the onshore and offshore industries.

Our inspectors carry out inspections in accordance with industry standards and applicable legislation. They are qualified and competent to conduct full scale thorough examination of all types of lifting equipment as per LEEA (Lifting Equipment Engineers Association) regulations.

To supplement thorough examination on any item of lifting equipment we provide the most comprehensive NDT methods available as may be required. Our inspection teams are multi skilled and are certified SNT Level II according to SNT-TC-1A in different NDT methods such as MT, PT, VT, UT, RT and ET.

Our range of services includes:

  • LEEA Qualified Engineering resources
  • Offshore Containers Inspection
  • Cargo Carrying Units Inspection
  • Proof load Testing
  • LOLER (Lifting Operation and Lifting Equipment Regulations) Inspection
  • Wire Rope Inspection
  • Heavy Lift Testing
  • Shackles Inspection
  • Lifting Gear Examinations
  • Onsite / Offsite Inspection of Pad Eyes
  • Cranes Inspection
  • Recertification services

CRUX ENGINEERING Services scaffolding division provides competitive, safe and professional scaffold erection services to the oil & gas industry.

We offer scaffolding services at our client’s locations or facilities to support their maintenance, turnarounds, outages and capital projects throughout the year.

To erect safe scaffolding, meeting all legal requirements, we have a team of highly qualified scaffolding builders & foremen. We pride ourselves on our staff training and dedication to health and safety and as such invest in making sure our teams have the best knowledge and working practices to be able to accommodate our customer needs.

Our service offerings include:

  • Multi-calculation & scaffold design services
  • Manpower Supply
  • Erecting and dismantling services
  • Estimating, project consulting and planning
  • On-site project and inventory management
  • Scaffold safety programs and training

Highest quality guaranteed:

  • Scaffolds properly designed, erected and maintained, will provide both a means of access and a working place which is as safe. Scaffold designs are executed to fulfill the requirement of the Working at Height Regulations and are completed to the highest technical standards.
  • All designs are in accordance with ISO 9001 procedures and incorporate design risk assessments. All of our scaffolding workers work according to clearly-established procedures and instructions that guarantee the highest quality of works being carried out.

CRUX ENGINEERING supplies a broad range of recruitment and workforce management services for the offshore/onshore oil & gas industry.

Using our service means you are able to cover your resource needs quickly and efficiently maintain a highly flexible workforce that will meet the needs of your project. We offer contract recruitment for both long- and short-term projects.

We supply the following personnel:

  • Project Managers
  • Engineers – Mechanical, Civil, Electrical, Process
  • and Instrumentation
  • NDT Technicians
  • Inspectors – Coating, Tank, Pressure Vessel, Piping
  • and Welding
  • Corrosion Engineers
  • Maintenance and Construction Supervisors
  • QA/QC Engineers
  • Safety Engineers
  • Operation Technicians
  • Sheet metal Fabricators
  • Scaffolders
  • Welders
  • Painters & Blasters
  • Pipe Fitters
  • Riggers
  • Heavy Equipment Operators
  • Heavy Equipment Mechanics
  • Other Semi Skilled & Skilled personnel
  • Our range of services includes:
  • Candidate sourcing & assessments
  • Contract Recruitment
  • Global search capabilities
  • Managed Solutions
  • Technical Assessment and interview
  • We also offer a full range of logistical & support
  • services including:
  • Letter of Invitation (LOI)
  • Medical examinations & inoculations
  • Drug testing
  • Visa & work permit services
  • Travel Services
  • Mobilization & Demobilization assistance
  • Meet and Greet services, including escort through customs
  • and immigration
  • Car & Driver Services
  • Housing & Accommodation Services
  • Employee Taxation Services